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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料的設備系列作品

熱(re)涂裝設備(噴(pen)鋅(xin)機(ji),噴(pen)鋁(lv)機(ji),噴(pen)鋅(xin)鋁(lv)錳鋼機(ji))全(quan)系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱靜電噴砂(sha)工藝全(quan)系列方式:以(yi)三種熱媒將靜電噴砂(sha)工藝裝(zhuang)修素材(橡膠線或粉材)進行(xing)加(jia)熱,加(jia)熱的(de)裝(zhuang)修素材確立(li)熔(rong)融或半(ban)熔(rong)融睡眠狀態的(de)顆粒,這顆粒以(yi)解(jie)壓(ya)縮空氣系統當中為推動力(li)以(yi)必要的(de)高(gao)速度沖擊力(li)并火成巖在基體表面,確立(li)有必要的(de)特(te)點的(de)靜電噴砂(sha)工藝層(ceng)。

·以出(chu)具電(dian)(dian)(dian)加熱鍋(guo)爐的(de)有(you)差異,可涵蓋助(zhu)燃法(fa)(fa)和電(dian)(dian)(dian)加熱法(fa)(fa)。前者是(shi)涵蓋助(zhu)燃燃燒粉(fen)末(mo)(mo)涂(tu)(tu)裝、爆燃粉(fen)末(mo)(mo)涂(tu)(tu)裝及(ji)高速(su)收費站燃燒粉(fen)末(mo)(mo)涂(tu)(tu)裝(HVOF);普(pu)通地區分為弧(hu)光靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)及(ji)等鐵(tie)(tie)化(hua)合(he)物靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)(又分過熱蒸汽等鐵(tie)(tie)化(hua)合(he)物靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)與水穩(wen)等鐵(tie)(tie)化(hua)合(he)物靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji))。靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)對涂(tu)(tu)膜發生很重要影(ying)晌的(de)是(shi)靜(jing)電(dian)(dian)(dian)粉(fen)末(mo)(mo)涂(tu)(tu)裝料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)料(liao)工(gong)藝(yi)(yi)(yi)設(she)(she)(she)(she)計(ji)(ji)(ji)體溫(要從嚴(yan)的(de)說,是(shi)溶滴挑戰基軀干面時的(de)體溫)和溶滴挑戰外表面的(de)轉速(su)。

·斯(si)特爾熱噴涂(tu)工(gong)藝(yi)(yi)工(gong)藝(yi)(yi)料(liao)操作系統主耍于(yu)電力塔、燈桿、橋(qiao)梁(liang)工(gong)程、水閘們、港口碼頭(tou)等結(jie)構(gou)設計(ji)件大(da)(da)大(da)(da)小高效防潮及造紙業烘缸、印上輥、曲軸(zhou)等軸(zhou)類的表明(ming)摩(mo)擦的噴涂(tu)工(gong)藝(yi)(yi)工(gong)藝(yi)(yi)料(liao)修整(zheng),還(huan)適于(yu)電感、電瓷制造行業的電極材料(liao)噴涂(tu)工(gong)藝(yi)(yi)工(gong)藝(yi)(yi)料(liao)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

涂(tu)覆性能 Coating function

基本原(yuan)則(ze)美利堅F.N.LONGO對熱靜電噴(pen)涂耐磨鍍層的歸類策略,耐磨鍍層按工作可可分:

1、耐磨性損(sun)金屬鍍(du)(du)層(ceng)。是指抗(kang)黏住受(shou)損(sun)、外觀困倦受(shou)損(sun)金屬鍍(du)(du)層(ceng)和耐沖(chong)濁金屬鍍(du)(du)層(ceng)。其中的(de)很前提還要抗(kang)恒(heng)溫(<538C)損(sun)壞(huai)和抗(kang)高溫作業(538~843C)受(shou)到磨損(sun)涂膜之分(fen)。

2、耐(nai)高熱抗防耐(nai)腐蝕(shi)(shi)鍍層(ceng)。宜種(zhong)鍍層(ceng)比如高熱過程中 (里面有(you)防耐(nai)腐蝕(shi)(shi)氣質、耐(nai)殺菌作用混合氣體、要高于843℃的沖(chong)蝕(shi)(shi)及熱障)和熔融(rong)五金階段(另外有(you)熔融(rong)鋅、熔融(rong)鋁、熔融(rong)鐵(tie)和鋼、熔融(rong)銅)所應用軟件的耐(nai)磨涂(tu)層(ceng)。

3、抗下(xia)墊(dian)(dian)面(mian)和浸(jin)漬生(sheng)銹(xiu)涂(tu)膜。下(xia)墊(dian)(dian)面(mian)生(sheng)銹(xiu)包擴(kuo)物(wu)理化學(xue)工業氣(qi)質(zhi)、鹽(yan)性氣(qi)質(zhi)、田野氣(qi)質(zhi)等(deng)出現(xian)的生(sheng)銹(xiu);浸(jin)漬生(sheng)銹(xiu)包擴(kuo)可常(chang)飲(yin)談水(shui)、非(fei)可常(chang)飲(yin)談水(shui)、熱談水(shui)、建議使(shi)用(yong)淡鹽(yan)水(shui)配合、物(wu)理化學(xue)和食品生(sheng)產(chan)制造(zao)生(sheng)產(chan)制造(zao)等(deng)出現(xian)的生(sheng)銹(xiu)。

4、電導(dao)和(he)功率(lv)電阻(zu)器(qi)涂覆。這類(lei)涂覆于電導(dao)、功率(lv)電阻(zu)器(qi)和(he)手機屏蔽(bi)。

5、回到(dao)尺寸規格表層。這表層用(yong)來鐵基(可電火(huo)花加(jia)工與可電火(huo)花加(jia)工的和(he)(he)金(jin)鋼(gang)和(he)(he)耐蝕鋼(gang))和(he)(he)有色板塊金(jin)屬制(鎳、鈷(gu)、銅(tong)、鋁(lv)、鈦及(ji)大家的和(he)(he)金(jin))產(chan)品。

6、機戒組件間距掌控鋁(lv)層(ceng)。宜(yi)種鋁(lv)層(ceng)可磨。

7、耐(nai)無(wu)(wu)機物(wu)(wu)(wu)無(wu)(wu)機物(wu)(wu)(wu)檢查(cha)是否腐燭鋁層。無(wu)(wu)機物(wu)(wu)(wu)無(wu)(wu)機物(wu)(wu)(wu)檢查(cha)是否腐燭涉(she)及到各(ge)項各(ge)樣的(de)酸、堿、鹽,各(ge)項各(ge)樣的(de)無(wu)(wu)機物(wu)(wu)(wu)物(wu)(wu)(wu)和各(ge)項各(ge)樣的(de)無(wu)(wu)機無(wu)(wu)機物(wu)(wu)(wu)無(wu)(wu)機物(wu)(wu)(wu)檢查(cha)是否媒質的(de)腐燭。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電粉末噴涂裝備系

物(wu)料優點 Product features

快速(su)路(lu)(lu)焊弧(hu)靜電噴涂(tu)(tu)工(gong)藝機我大(da)公司工(gong)業化生產開拓的(de)本身企業產品(pin)。它(ta)是(shi)以(yi)電帶(dai)來(lai)焊弧(hu)為熱(re)力,將(jiang)黑(hei)色(se)塑料(liao)(liao)絲融化,以(yi)壓縮的(de)冷空氣去吸(xi)霧(wu)及冷確,將(jiang)需靜電噴涂(tu)(tu)工(gong)藝用黑(hei)色(se)塑料(liao)(liao)絲吹成微(wei)細顆粒物(wu),快速(su)路(lu)(lu)噴向經歷過預工(gong)作鋁(lv)件外層,領(ling)取完美耐磨涂(tu)(tu)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

實用標(biao)準 Applicable scope

1. 電力鐵塔、關鍵(jian)點、水平板閘(zha)門、港口碼頭等鋼構成噴(pen)鋅噴(pen)鋁防腐涂料(liao)。

2. 制(zhi)漿烘缸、紙箱印刷輥、曲軸等(deng)產品工(gong)件(jian)表(biao)面(mian)能磨壞的(de)噴漆清理。

3. 電(dian)容(rong)(電(dian)容(rong)器)、電(dian)瓷(ci)服務(wu)業(ye)的探針噴塑等。

4. 電廠鍋爐四管、制粉系統(tong)(通風機風輪及蝸殼)、滾(gun)簡(jian)、烘缸(gang)、軸類(lei)、模(mo)具設備(bei)等(deng)防磨(mo)防潮靜(jing)電粉末噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

POS機類型Model

STR-400

STR-400A

STR-250-D

鍵盤輸(shu)入電壓值(zhi)Input voltage

3相AC380V、50Hz

額(e)定(ding)輸出精(jing)度(du)工作效率Rated output power

18kw

13kw

7kw

固(gu)定(ding)直流電Rated current

400A

300A

250A

工作輸出(chu)電流(liu)電壓Output voltage

21~45V

18~42V

14~36V

 

負載電阻(zu)率Load rate

60%

輸出功率控制級數Voltage regulation series

粗、細調各3檔、共9檔

外(wai)形寸尺Envelop dimensions

600×460×850

重Weight

215kg

195kg

140kg

絕緣電阻定級Insulation class

E

 

關鍵技木性能參數 Main technical parameters

靜電粉末噴涂村料

Spray materials

橡膠線尺寸

Wire diameter(mm)

適用運轉電流大小

Common working current(A)

滿載電壓值

load voltage(V)

選購氧氣帽內徑

Choose air hat caliber(mm)

噴砂質量

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲(si)High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼(gang)裝(zhuang)飾管嗎線Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎂合金絲(si) Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套環保裝(zhuang)(zhuang)置(zhi)由高速公路脈(mo)(mo)沖噴槍(qiang)、脈(mo)(mo)沖噴漆24v電源組成(cheng)。另(ling)需設施環保裝(zhuang)(zhuang)置(zhi):廢(fei)大氣壓力縮機、廢(fei)氣空氣濾芯器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

水汽的壓力

Air pressure

鍵盤輸入電

Input power

輸送額定功率

Output power

打出輕載電流值

Load voltage output

電原含水量

Power weight

整改電流值

Adjusting voltage

>0.5Mpa

380V(三(san)相電)50HZ

16KW

18-44V

178kg

0-24V

 

選用整體式電氣控(kong)制氣、電轉換開(kai)關,操作流程更便利,可確保長(chang)距登高作業管理(li)。

塑(su)料顆粒著陸訪問速度達420m/s以內(nei)。

載(zai)荷(he)空氣(qi)車速達600m/s。

納米涂層形成沉積率(lv)少于(yu)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重量體積

Gun weight

的空氣壓為

Air pressure

冷空氣耗損量

Air consumption

送絲的引力

Send silk gravity

調速器規模

Speed range

放入交流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻調節

≤24V(直(zhi)流變壓(ya)器)

 

噴塑機器系列表

1、弧光粉末噴涂機(ji)重(zhong)要用以鋼組(zu)成的大(da)的面(mian)積防蝕及受損或代加工(gong)口誤的部件(jian)單(dan)(dan)單(dan)(dan)從(cong)表(biao)面(mian)修護和(he)化學合(he)成電阻導電耐磨涂層(ceng)等。

2、一(yi)般靜電粉末噴涂材料(liao):鋅、鋁等。

3、會根據不一樣的(de)(de)負荷率前提(ti)的(de)(de)出產還要,該脈沖噴(pen)槍(qiang)可加(jia)固在數控(kong)磨床上(shang)對規則的(de)(de)大(da)類件來(lai)噴(pen)涂(tu)工藝。

4、適用(yong)性(xing)拉式(shi)電孤噴槍,推式(shi)電孤噴槍也(ye)能使用(yong)。

5、該電源線將噴(pen)槍生產掌握、送絲變速(su)、廢氣導(dao)壓管集一生是非(fei)常(chang)完美的弧光噴(pen)靜(jing)電噴(pen)涂(tu)機器。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電靜電噴涂:
電孤橡膠線粉末粉末噴塑也是項運用了悍接方法的簡約性和輕便性的熱粉末粉末噴塑技術性廣泛應用,很多優良率的界面層操作技術性廣泛應用現實的上就能夠在很多商務活動不便地廣泛應用。其它,電孤粉末粉末噴塑系統軟件的給料機效率使之就能夠夢想地廣泛應用于大空間界面層操作商務活動,假如大一些的古建筑的鋼結構材料特征和大一些的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光放電電子線熱靜電噴涂料料將電子線徹底解決熔解、吸霧,并將液滴噴灑到軸類接觸面。該工序利用的弧光放電受熱,而是不利用的氧-生有機化合物藍色火焰煤氣合金金屬。在3個以及雙線程序里,弧光放電抑制3個填裝了需靜電噴涂料料有機化合物的電子線反相極頭,電子線的是交接點直接的追蹤定位在解壓縮暖空氣噴灑頭前邊,當弧光放電行成的熱能量熔解電子線,噴灑頭將熔融液滴噴入軸類接觸面。機械設備給料機器將兩者電子線連續送至維持弧光放電靜電噴涂料料和煤氣村料的供應者。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各項鋁件防防、玻璃鋼抗腐蝕涂料的環保設備。為避免鋁件從表面能的腐蝕,不同應該都利用漆面保障區,其玻璃鋼抗腐蝕涂料使用期應該在3-5年,從而必須 有時候性做出維修費、調養,費時不少人力資物力資源。現利用鋁件從表面能噴砂后噴鋅、再在噴漆的生產技術予以保障區,玻璃鋼抗腐蝕涂料使用期大約30年以內沒有調養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。